Junction Box Moulding Machine

HK160GPLUS – Specification Sheet- Model No.: HK160GPLUS Vertical Injection & Horizontal Clamping Type Machine Fully Automatic Servo-Based System (SYMOT Brand) With DELTA PLC + HMI Touch Screen Display ⸻ Technical Specifications • Screw Diameter: 40 mm – The screw that melts the plastic; a larger diameter provides higher output. • Injection Pressure: 1500 kg/cm² – The pressure used to inject molten material into the cavity. • Theoretical Shot Volume: 207 cm³ – The theoretical volume of material injected in one cycle. • Max. Shot Weight: 160 g – Maximum material weight that can be injected per shot. • Injection Rate: 90 cm³/sec – The rate at which molten material enters the cavity. • Screw Stroke: 170 mm – Forward and backward travel distance of the screw. • Screw Speed (Max): 0–250 rpm – Maximum rotational speed of the screw. • Nozzle Reaction Stroke: 4 mm – Backward movement of the nozzle. • Temperature Zones: 4 – Four heating zones on the barrel for uniform heating. • Material Hopper Capacity: 20 kg – Simple hopper (dryer/loader not included). • Clamping Force: 55 tons – The force used to hold the mould closed during injection. • Opening Force: 3.1 tons – The force used to open the mould. • Injector Force: 4.5 tons – The force to clamp the injection unit. • Distance Between Tie Bars: 310 × 310 mm – Defines the mould mounting space. • Min. Mould Height: 100 mm – Minimum mould height that can be fitted. • Opening Stroke: 275 mm – Distance the mould opens. • Max. Open Daylight: 590 mm – Maximum distance between platens when fully open. • Ejector Force: 1.3 tons – Force used to eject the part from the mould. • Ejector Stroke: 140 mm – Ejector travel distance. • Slide Stroke: 150 mm – Sliding platen movement distance. • Max. Hydraulic Pressure: 120 kg/cm² – Maximum operating hydraulic pressure. • Pump Output (Servo Pump): 82L/min – SYMOT servo pump for efficient, low-noise performance. • Oil Capacity: 160 liters – Hydraulic oil tank capacity. • Pump Motor (Servo): 3.5 kW – SYMOT servo motor with power-saving and load-sensing features. • Barrel Heating Power: 4.1 kW – Total power of barrel heaters. • Total Connected Load: 7.6 kW – Total electrical load of the machine. • Machine Weight (Approx.): 1 ton – Approximate machine weight. • Machine Size (Approx.): 2200 × 1200 × 3000 mm – Overall machine dimensions. ⸻ Control & Electrical System • PLC: Delta PLC (High-speed processing). • HMI Display: Delta 7″ Touch Screen (User-friendly interface). • Temperature Controller: PLC-integrated Auto PID control. • Safety Features: • Emergency Stop Button • Door Safety Interlock • Overload & Overheat Protection • Hydraulic Pressure Safety Cut-off • Status Indicator: 3-color Tower Light (Green–Yellow–Red). • Electrical Panel: Fully enclosed dustproof cabinet with cooling fan. ⸻ Additional / Advanced Features • SYMOT Servo System: 60% energy saving, low noise, automatic pressure and flow control. • Auto Ejector System: Automatically removes the finished part after each cycle. • Auto Lubrication System: Ensures longer life of mechanical components. • Solid Base Frame: Heavy-duty rigid structure for vibration-free operation. • Manual / Auto Mode Selection. • Cycle Counter & Alarm History Display. • High-Accuracy Linear Transducer for Clamp Position Feedback. • Imported High-Pressure Hydraulic Seals. • Rust-proof Powder Coated Paint Finish. ⸻ Optional Add-ons (On Demand) • Mould Cooling Chiller Connection.